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| Course
Objective
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| During
the recent years , Materials Management / Warehouse and Distribution operations
are becoming increasingly important and many existing and new clients are going
for WM , SD/WM or PP/WM implementations . In other words , WM becomes continues
to grow in Logistics/Supply chain areas .The objective of this course is to
fulfill the industry demand on these specific skills .
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| Teaching
Methodology
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Method of instruction is blend of MM/IM/WM concepts , business processes and
Case methods of different industry and distribution verticals .Emphasis is laid
on R/3 Specific MM/IM/ WM processes and configuration steps and Practice
exercises. |
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| Course
Structure |
- Organization elements
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General Settings (Customizing IMG)
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Enterprise Structure (Customizing IMG)
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Logistics General - Material master, Vendor
master
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Business processes of Material Management
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Purchasing - Master data (Source List, Info
Records , source lists , quota arrangements )
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Purchase Requisition, RFQ, Quotations , Outline
agreements (Contracts and scheduling agreements )
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Purchase Orders - Standard order processing , item categories , Account assignment categories .
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Procurement process - stock , consumption External services management .
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Advanced PO process: consignment POs , Stock
Transport Orders (STOs) , Sub contract order process .
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Optimized purchasing processes, Material planning,
consumption based planning, forecasting, lot size techniques
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Reorder Points, MRP runs, stock requirement lists Inventory Management and Physical Inventory.
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Goods Receipts, Goods Issues, Transfer Postings. Reservations .
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Availability checks Stock Types, Movement Types.
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Stock overviews, Material documents , FI
documents -Impact on stock and G/LPhysical inventory processes
- Various physical inventory methods such as Annual , continuous , cycle
counting.
- Physical inventory document creation , counting , posting differences
.
- Valuation and account determination process : Price indicators
standard , Moving average .
- Valuation classes , valuation types .
- Invoice Verification Processing, Delivery Costs ( planned /Unplanned),
Invoice Blocking, various Blocking techniques.
- Cash Discounts, Subsequent Debit/ Credits .
- ERS Process Batch Management - Batch master records, Material
masters and its pre-requisites
- Automatic batch determination process .
- Various inventory management activities with batch management
- Serial Numbers - Overview
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| WM |
- WM- LES Overview
- WM Integration with other Processes.
- Inventory Management and warehouse management
- Overview Warehouse management - Enterprise structure and
organizational levels
- Full Warehouse - Lean Warehouse Management
- Overview WM/ Master Data/ Material master , Storage types , storage
section , Storage Bin master .
- Goods receipts Processes Material document, Transfer Requirement
Transfer Order / Manual and
automatic creation Transfer order confirmation .
- Stock over view at IM levelStock overview at WM level .
- Stock placement strategies Manual , Fixed Bin , Near Fixed bin ,
addition to existing stock etc.
- Goods issue Process, Business Scenarios Stock removal strategy, FIFO,
LIFO, SLED,
Partial quantities first etc., Posting Changes
-Business scenarios ,Transfer posting , stock transfers ,Posting change notices
- WM-Production integration -Over view WM staging for production supply areas Control cycles .
- Production storage bins ,Supply to production storage bins,KANBAN
- Overview WM- Delivery process
- Overview of sales order , delivery , picking , packing and post goods issue
- Picking with WM and Picking without WMTransfer order creating for SD delivery processing
- WM - Replenishment process - Overview Physical inventory processes :
a. Inventory methods
b. Continuous Inventory
c. Zero Stock check Cycle counting
d. Over view on RFID
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